Automating Film Removal with the Polypack™ Unwrapper
- Candace Watkins
- Il y a 3 jours
- 2 min lire
A New Approach to Film Removal
The Polypack™ Unwrapper machine represents a breakthrough in automation for variety pack operations. Designed to replace the labor-intensive and hazardous process of manually cutting shrink film from corrugated trays, the Unwrapper improves safety, boosts productivity, and reduces costs. With speeds of up to 20 packs per minute, this machine provides an accelerated return on investment by replacing up to three manual laborers per shift and preventing costly downtime.
Why Manual Unwrapping No Longer Works
As consumer demand for variety packs and multipacks continues to rise, co-packers and producers face mounting pressure to streamline their packaging operations. Traditionally, the unwrapping process has relied on workers cutting shrink film by hand with open blades, a method that presents serious challenges:
Safety hazards: High risk of lacerations and repetitive motion strain injuries.
Labor costs: Multiple workers per shift dedicated solely to unwrapping.
Inconsistency: Manual processes slow down line speeds and increase errors.
Downtime: Worker tardiness or call-outs interrupt production flow.
With labor shortages and rising demand, these issues are magnified. Automation is no longer optional; it is essential.
Introducing the Polypack™ Unwrapper
The Polypack Unwrapper machine eliminates manual film removal with a fully automatic, high-speed system. Built on a robust welded stainless-steel frame and engineered for maximum uptime and minimal maintenance, the machine delivers consistent performance in even the most demanding production environments.
What Sets It Apart
20 packs per minute throughput, 60% faster than previous iterations.
Fully automatic operation with no manual cutting or product handling.
Quick changeover to accommodate a wide variety of tray and product sizes.
Inside the Four-Stage Process
Underside cut – Film is cut from front to back beneath the tray.
Side cuts – Blades cut the front and rear faces of the tray.
Film removal from below – A herringbone conveyor pulls the film out from underneath the tray.
Film removal from above – A vacuum-picking conveyor cleanly removes the scrap film from the top of the tray.
The result: film-free trays ready for multipacking, with no manual intervention required.
Built-In Safety and Efficiency Gains
Worker safety: Eliminates open-blade cutting, reducing injury risk.
Labor savings: Replaces up to three laborers per shift, estimated at an average of $9,000 savings per shift, per month.
Faster ROI: Rapid payback period through labor reduction and higher throughput.
Operational efficiency: Reduces cutting errors and downtime caused by worker tardiness, call-outs, and no-shows.
Looking Ahead
The Polypack™ Unwrapper is more than an equipment upgrade, it represents a transformational step in automating repack operations. By addressing critical safety issues, improving efficiency, and delivering rapid ROI, it allows producers and co-packers to remain competitive in a demanding market. For more information visit:
Commentaires